Service Details

PRE-FABRICATED BUILDING(PFB) CONSTRUCTION

OFF-SITE FABRICATION: Manufacturing of Modular Components Producing walls, floors, roofs, doors, and windows in a controlled environment. Steel & Concrete Panel Production Cutting, welding, and assembling frames, panels, & structural elements. MEP (Mechanical, Electrical & Plumbing) Pre-Installation Integrating wiring, plumbing, and ductwork into modular units. SITE PREPARATION & FOUNDATION WORKS: Excavation & Leveling Preparing the site for installation. Foundation & Base Construction Laying concrete slabs, pile foundations, or other required support structures. Anchor Bolt & Fixing Preparations Ensuring precise alignment for prefabricated module placement. ON-SITE ASSEMBLY & ERECTION: Transportation of Prefabricated Modules Shipping components from the factory to the site. Structural Frame Erection Installing steel or composite frames. Panel & Roof Installation Fixing walls, roofing, and insulation materials.

EARTHWORK CONSTRUCTION

Erosion Control & EnvironmentalMeasures Retaining Wall & Slope Protection Installing walls or geotextiles to prevent landslides. Sediment & Runoff Control Managing stormwater to prevent soil erosion. Revegetation & Landscaping Restoring the site with grass, trees, or protective covers. Final Inspection & Quality Control Compaction Testing Using Proctor tests and density checks to ensure soil stability. Elevation & Slope Verification Confirming final grading meets design specifications. Site Cleanup & Handover Removing excess soil, debris, and preparing for the next construction phase.

TRANSMISSION TOWER CONSTRUCTION

STRINGING OF CONDUCTORS & ACCESSORIES Insulator & Hardware Installation Mounting insulators, dampers, and spacers to prevent conductor sagging. Pilot Wire Installation Setting up temporary pilot wires for accurate conductor placement. Conductor Stringing & Sag Adjustment Pulling high-voltage conductors between towers and adjusting sag using tensioners. Earthing & Lightning Protection Installing grounding rods and lightning arresters for electrical safety. TESTING & COMMISSIONING Load Testing & Structural Integrity Check Verifying the tower's ability to withstand mechanical loads and wind forces. Electrical Continuity & Insulation Testing Ensuring proper power transmission and insulation resistance. Final Inspection & Handover Conducting quali

STEEL STRUCTURE CONSTRUCTION

STEEL FABRICATION Raw Material Procurement Sourcing structural steel beams, columns, plates, and fasteners. Cutting, Drilling & Machining Shaping steel components using CNC machines, laser cutting, and plasma cutting. Welding & Assembly Joining sections through MIG, TIG, or arc welding processes. Galvanization & Surface Treatment Applying protective coatings (paint, epoxy, zinc galvanization) to prevent corrosion. Quality Inspection & Testing Performing ultrasonic, radiographic, and magnetic particle testing (NDT) to check weld strength and integrity. TRANSPORTATION & LOGISTICS Packing & Labeling of Steel Components Organizing parts systematically for easy assembly. Loading & Transporting to Site Ensuring safe transit using trailers and heavy-duty trucks. On-Site Storage & Handling Using cranes and forklifts for efficient unloading and storage. STEEL STRUCTURE ERECTION Anchor Bolt Positioning & Base Plate Fixing Ensuring precise alignment for column installation. Column & Beam Erection Lifting and fixing steel members using cranes and bolted/welded connections. Bracing & Stability Check Installing diagonal bracings, gusset plates, and moment connections for load distribution. Roofing & Wall Cladding Installation Fixing steel decking, insulated panels, or sandwich panels.

PILE WORK CONSTRUCTION

SITE PREPARATION & LAYOUT Marking & Staking Pile Positions Surveying and marking pile points based on the structural layout. Clearing & Leveling Removing debris, vegetation, and obstacles to facilitate piling. Temporary Access Roads & Equipment Setup Ensuring safe movement of piling rigs, cranes, and heavy machinery. PILE INSTALLATION PROCESS A. Bored Piling (Drilled Shafts) Drilling Boreholes Using rotary drilling rigs to create deep holes. Temporary Casing & Slurry Placement Inserting steel casings or bentonite slurry to prevent collapse. Reinforcement Cage Placement Lowering pre-fabricated steel reinforcement into the borehole. Concrete Pouring & Casing Removal Pouring concrete via tremie pipes while withdrawing the casing gradually. Pile Curing & Strength Testing Allowing concrete to achieve full strength before load application.

STEEL REINFORCEMENT & FORMWORK WORKS

STEEL REINFORCEMENT WORKS: Expertise in Rebar Fabrication & Installation - Precision cutting, bending, and tying of reinforcement bars (TMT, deformed bars, mesh). Advanced Reinforcement Techniques - Usage of prefabricated cages, couplers, and high strength rebar for seismic-resistant structures. Project Experience - Successfully executed reinforcement work for high-rise buildings, bridges, industrial plants, and infrastructure projects. Quality Assurance & Testing - Conducting bar bending schedule (BBS) optimization, tensile testing, and weldability tests. Efficient Material Handling & Logistics - On-site rebar storage, automated rebar cutting & bending, and waste minimization strategies. Adherence to Safety & Compliance - Following international standards (IS 1786, ASTM A615, BS 4449) for reinforcement work. Integration with Concrete Works - Close coordination with formwork and concreting teams for seamless execution. FORMWORK WORKS: Expertise in Various Formwork Systems - Conventional timber, aluminum, steel, plastic, and advanced system formwork (Doka, PERI, Mivan). Customized & Cost-Effective Solutions - Optimized formwork designs for speed, reusability, and reduced material wastage. High-Quality Surface Finish - Ensuring smooth concrete finishes with minimal rework requirements. Fast & Safe Installation Techniques - Use of modular and lightweight formwork for rapid assembly and dismantling. Structural Integrity & Load Testing - Ensuring formwork strength through pressure calculations and bracing techniques. Specialized in Complex Formwork Structures - Execution of curved, cantilever, and high-rise formwork solutions. Strict Safety Protocols - Compliance with OSHA, IS 14687, and EN 1065 standards for formwork safety and stability..

Electrical Work

HV & LV Switchgear, Transformer, Power Distribution Board, Lighting Distribution Board, Lighting Control Panel, Variable SpeedDrive, UPSSystem,DC Units & Motors Installation. HV & LV Cable Laying (Underg round, on cable trays, Cable ways, tunnels,through man holes etc.)Jointing, Gliding and Termination Conduiting, Wiring, Lighting, Sockets Satellite Communication Equipment including IF and RF Head End Systems Cable TV Solutions Telephone Systems and EPABX Systems LAN and WAN installation, components and equipments Data Communication Systems Public Address Systems Equipments for Basic Telecom Service V-SAT Solutions CCTV System External Lighting Manual & Mechanical Excavation Backfilling.

Conducting bar bending schedule (BBS) optimization, tensile testing, and weldability tests.
On-site rebar storage, automated rebar cutting & bending, and waste minimization strategies.
Following international standards (IS 1786, ASTM A615, BS 4449) for reinforcement work

Pile Cap & Foundation Integration

Connecting piles to pile caps for load distribution

Clearing vegetation, leveling land, and marking foundation points.
Digging pits for tower footings based on soil conditions (shallow, deep, or rock anchoring
Ensuring concrete achieves the required strength before tower erection.

Site Cleanup & Handover

Removing excess soil, debris, and preparing for the next construction phase.

Using Proctor tests and density checks to ensure soil stability.
Confirming final grading meets design specifications.

• Moisture Conditioning

Adjusting soil moisture for better compaction efficiency.

Ensuring proper runoff and erosion control.
Achieving the final smooth surface before foundation work or pavement installation
Shaping the land to match the project’s design elevation.

Pumping out water from excavation sites if necessary.

Using controlled explosives or mechanical equipment to remove hard rock.

Handover & Documentation

Delivering manuals, warranties, and maintenance guidelines.

Client Walkthrough & Approval

Conducting inspections before final acceptance.

Site Cleaning & Waste Disposal

Clearing debris and completing touch-ups.

Energy Efficiency Testing

Verifying insulation, thermal performance, and sustainability.